Fly Ash Solidification System - Key Features

Performance Specifications

- Capacity: 25–180 m³/h  

- Feed/Discharge: 500–3,000L (input) / 700–4,500L (output)  

- Power: 18.5–110 kW  

- Applications: Hazardous waste treatment (power plants, incineration, steel, smelting, etc.)  

Process  

Mixes fly ash with cement & additives to form solid blocks, ensuring:  

✔ Pollutant immobilization  

✔ Volume reduction  

✔ Uniform mixing (controlled speed/time to avoid waste or wear)  

System Components  

1. Weighing System  

   - Precision sensors + spiral conveyors  

   - Handles 2–3 materials simultaneously; dust-reducing design  

2. Water & Additive Delivery  

   - Automated dosing (corrosion-resistant pipes)  

   - Chelating agent mixed with water for accurate injection  

3. Control System  

   - PLC + touchscreen for auto/semi-auto/manual modes  

   - Preset ratios, real-time monitoring, alarms, and printouts  

4. Pneumatic & Conveying  

   - Solenoid valves control material flow (fly ash, cement, water)  

5. Molding  

   - Belt conveyor → molding machine → solid blocks  

Why Choose This System?  

✅ Fully automated – Minimal manual intervention  

✅ Precise dosing – Consistent quality  

✅ Durable & low-maintenance – Corrosion-resistant materials  

✅ Pollution-controlled – Dust suppression features